Flanges
Welcome to Metrock Steel Industries- Your Reliable Supplier of High-Quality Flanges
Metrock Steel Industries flanges
Flanges are designed to separate the piping joint to be opened or broken up. A flanged joint is an element composed of three single- however-interrelated parts namely the flanges, gaskets and bolts. The existence of special controls in the selection and use of all these elements, which specifically secures the magnetism of the joint by not allowing the interruption of water, is a must for all such cases.
Flanges are device where pipe connectors, fittings, or other kinds of equipment may attach. In this case, a flange can be a plate or ring too to form a flange to the pipe after fastening it towards it. Show a blind flange as one broad sample. It is a plate utilized to cover or close the end of the pipe. Weld neck joint is a kind of connection, where the connecting pieces are close to each other with their position, and the connection can be realized by the saturation of bolts.
GRADES IN FLANGES
Stainless Steel Flanges
⇒ Stainless Steel F304 Flanges
⇒ Stainless Steel 304L Flanges
⇒ Stainless Steel 304H Flanges
⇒ Stainless Steel 316 Flanges
⇒ Stainless Steel 316L Flanges
⇒ Stainless Steel 317 Flanges
⇒ Stainless Steel 317L Flanges
⇒ Stainless Steel 321 Flanges
⇒ Stainless Steel 310 Flanges
⇒ Stainless Steel 347 Flanges
⇒ Stainless Steel 904 Flanges
Carbon Steel Flanges
⇒ Carbon Steel A105 Flanges
⇒ Carbon Steel A694 Flanges
⇒ Carbon Steel F42 Flanges
⇒ Carbon Steel 46 Flanges
⇒ Carbon Steel 52 Flanges
⇒ Carbon Steel 56 Flanges
⇒ Carbon Steel 60 Flanges
⇒ Carbon Steel 65 Flanges
⇒ Carbon Steel 70 Flanges
⇒ ASTM A516 Grade 60/70 Flanges
Alloy Steel Flanges
⇒ Alloy Steel F1 Flanges
⇒ Alloy Steel FS Flanges
⇒ Alloy Steel F9 Flanges
⇒ Alloy Steel F11 Flanges
⇒ Alloy Steel F22 Flanges
⇒ Alloy Steel F91 Flanges
Duplex Steel Flanges
⇒ Duplex Steel S31803 / S32205 Flanges
⇒ Super Duplex S32750/ S32760
⇒ Super Duplex UNS S31803 Flanges
Monel Flanges
⇒ Monel 400 Flanges
⇒ Monel K500 Flanges
Inconel Flanges
⇒ Inconel Alloy 600 Flanges
⇒ Inconel Alloy 601 Flanges
⇒ Inconel Alloy 625 Flanges
⇒ Inconel Alloy 718 Flanges
⇒ Inconel Alloy 725 Flanges
Hastelloy Flanges
⇒ Hastelloy C22 Flanges
⇒ Hastelloy C276 Flanges
⇒ Hastelloy 82 Flanges
Super Duplex Flanges
⇒UNS32750Super Duplex Flanges
⇒ 32205Super Duplex Flanges
⇒ 31803Super Duplex Flanges
⇒ 32760Super Duplex Flanges
⇒ 32950Super Duplex Flanges
⇒17-4PHSuper Duplex Flanges
⇒ 15-5PHSuper Duplex Flanges
⇒ 1.4418Super Duplex Flanges
⇒ F-51, 53, 55, 60, Super Duplex Flanges
Features of Flanges
At Metrock steel industries, we offer an extensive range of flanges, including weld neck, slip-on, socket weld, blind, lap joint, and threaded flanges, among others. Our flanges are available in a wide range of materials, including carbon steel, stainless steel, alloy steel, and specialty alloys, to meet the requirements of diverse industries such as oil and gas, petrochemical, chemical processing, power generation, and more Here’s a closer look at flanges.
Manufacturing Unit
ASTM/ASME SA182 F304/304L/304H/316/316L/317/317L/321/310/347/904 etc.
Also in Plate Flanges: A240 TP-304, 304L, 316, 316L.
ASTM/ASME SA105/A694/F42/46/52/56/60/65/70/
A350LF2 Also in Plate Flanges IS 2062 GR. A. BC
ASTM A516 GR. 60, GR 70 etc
ASTM/ASME SA182 F1/FS/F9/F11/F22/F91 etc.
ASTM A/ASME SA 182 UNS NO $32205/ S32760/S31803
ASTM/ASME SB 564 UNS 2201, UNS 2200
ASTM/ASME S8564 MONEL 400 MONEL K500
ASTM/ASME SB564 ALLOY 600, ALLOY 601, ALLOY 625, ALLOY 718, ALLOY 725
ASTM/ASME S8564 HASTELLOY 82, C276, C22
Weldneck, Slipon (SORF), Blind, Socket Weld, Lap Joint, Spectacle Blind, Ring Joint, Orifice, Long Weldneck Flange etc.
1/8″ NB to 48″ NB.
Specifications covering the manufacture and dimensions of flanges
ASTM SPECIFICATIONS
ASTM is the master of materials, for it specifies the raw materials which are required in the fabrication of flanges. According to ASTM specification, these parameters are also specified.
– Forged or Rolled Alloy Steels Pipe Flanges & Fittings Hot Temperature Service Application.
ANSI AND MSS SPECIFICATIONS
Steerm pipe flanges and flanged fittings (from half inch to 24 inch nominal diameter).
Electro fusion of attachments to base materials
Installing large flanges
Bolts and Nuts for Flange Positioning.
Type of MSS SP. 44 – Jumbo Pipe Flanges (Apertures More Than 24 Inch Diametric).
notably, large diameter flange products are manufactured for oil/gas industry (up to 60 inch dia).
pRODUCTS
WELDED NECK FLANGES
SLIP ON FLANGES
Blind Flange
SOCKET WELD FLANGES
LAP JOINT FLANGES
Threaded/Companion Flange
Forged Flanges
Long Weld Neck Flanges
Orifice Flanges
Weld / Nipo Flanges
ASME FLANGES
FLANGES TYPES & APPLICATIONS
The flange is placed over the pipe, and then welded both inside and outside so that the piece will be super strong and no leaks will show up as a result. This flange is the most important user because of its high costs and the fact that it cut pipe to length so the accuracy is less than welding neck.
In other words this is a piping system close off device or collared opening. Furthermore, it creates a Clear passage into hulls or piping systems that are necessary for visual examination. In blind flange a hub with or without can also be attached as needed by the manufacturers.
Socket Weld: Equal Tee, Tonal Tee
Threaded: Evens Tee, Reducer Tee, and Tee Lateral.
It can be joined with a piping network by the butt welding method. However, It is comparatively costly because of its long neck. It is often preferred for high stress applications. It is the core point that accommodates the stresses to hub wall where extra strength is created. The bore of flange is matched to the bore of pipe resulting in the reduction of turbulence and erosion.
Similar to the slip-on flange in outline, the possibility of threaded bore puts everything together without welding totally on the part of assembly mechanics. Thus, the application is restricted to some low-pressure piping systems. However, after the joints are assembled circumferential welding could be performed but not as a good work to extend its scope of the application.
This is analogous a slip-on flange in profile, but the hole is counter-bored in order to accept pipe. The bore hole has the same diameter as the pipe from dimensional point of view. A fillet weld to attach the flange to the pipe around the hub of the flange is used. A weld may be considered a (extra) specialized skill in highly efficient joints. It is used in high pressure systems such as hydraulics and steam systems.
The Raised Face (RF), the most common flange face includes some enhanced features that make it easy to identify to mention but a few. This being is also called the zoom face, because the height of those surfaces is bigger than the face bolt circle.
This is a pressure plate with a tubular joint. One end is finished solid with the anatomical material. The other end is connected with a web or tie-bar. Under normal operation, the open end forms a seal between two flanges and allows fluid to pass through pipes. Being tightened the valve should grasp the pipe and the flow will be stopped.
Those are basically the same as a slip-on flange but with a radius, with which the flange bore and the face are both able to lap into a stub end to be inserted. A face on the gasket of the flange will be created from the head on the left end of the stub. A flanged one of such type is mostly used on those occasions where it becomes necessary to shut down the whole network filed for some service or check.
The fitting with the hole is situated to ensure free access to the line where either the flow of the gases or the fluid is monitored. An open hold in the valve body between flanges forms an orifice plate when mounted in a system, which in entirety is referred to as orifice flange union.
The fitting of the dome and flange although, the Groove and Tongue faces are tightly done. On one flange, there is a beveled edge machined on the opposing sides of the flange surface but on the other flange there is a matching beveled edge machined into its face. Dance tongue in the majority of the situations is about large and small surfaces. In this case, they are stated on the higher parts of the petrol pump caps and bonnets. They are known from their common attributes which are in both English and Spanish. While highlighting the fact that tongue-and-groove joints, tightly lock themselves and act as a cavity for the glue, one should note that.
Having kept our highly trained team work in mind, we proudly bring to you our comprehensive range of Long Weld Neck Flanges. The team of our business will be committed in solidly verifying that the neck flanges are genuinely sourced from reliable vendors. The couplers of these pipes work uniformly and just interact with the other pipes for their operation. Moreover, an amount of those screws is applied by crude oil refineries for different operations of pipe fittings. Our customers of high repute, on request, are able to get very quality flanges in class A at the rates that are incomparable in the whole industry.
In the FF flange the gasket’s seating surface is parallel to the central face of the flange. To deal with the case where the flange faces mate with the flat face flanges, the mating flange may be machined from the ingot and the flanged fittings. The bolting of level steel flanges with raised face flange is strictly prohibited. According to the ASME B31.1 standard, only carbon steel full face can join the cast iron flat face flanges. These are to fulfill the target of preventing the thin carbon flange from springing in the carbon steel flange face.
BENEFITS OF USING FLANGES IN PIPING SYSTEMS
Gaskets are essential components of the piping systems, such as the ones that convey water, gas, oil, and steam. They come in various types, material and size, which makes them versatile for other applications.
The process of flange installation is pretty fast and easy, with the flanges being put together by lining up and bolting the components together. The flanges too use bolts and nuts to connect them therefore, they can be easily detached which further results in decreased downtime for maintenance works.
Through the use of flanges the engineer is able to create piping designs that are very complicated which is impossible or hard with other methods. Moreover, they help in making of designs which are highly adaptable and they facilitate changes and modifications in the designs without much difficulty in the long-run.
Flanges enable perfect sealing between two components and exclude leaks that may cause damages to piping system. They could also facilitate the installation of gaskets that are advantageous as extra seals, and this improves on the protection of the system.
Flanges are one of the most economical alternatives to a pipe connection. Moreover, they are recyclable leading to their cost-saving in the future as well as a reduction of money needed for maintenance and repair works.
The flanges are crafted from high-quality material that can withstand difficult working conditions. They are immune to corrosion, erosion, and abrasion which significantly improve the service life of piping system.
KEY CONSIDERATIONS IN CHOOSING FLANGES
Here are the factors that should be considered when choosing flanges: Here are the factors that should be considered when choosing flanges
Render is available in a wide range of materials that are Carbon steel, stainless steel, and different alloys. Availability and type of fluid or gas played a crucial role in the selection process as it considered the environment in which the system would operate.
For example, carbon steel flanges competitively stands out as the go-to option for their relatively low cost and multi-functional characteristics. But you should have those materials such as stainless steel or other rust-resistant alloys if the system processes in a corrosive medium
It is of utmost importance, while choosing an appropriate flange, to make sure it is equal to the pipe’s outer diameter. Flange size is also a critical factor. A flange that is too small might not be strong enough to fit it with the pipe. On the other hand, if the flange is excessively large, it could be called leaks which can be expensive and poses safety risks.
The pressure rating of flanges varies with the material and open slide size. Such given examples as a carbon steel flange with a 150-pound pressure rating may for low-pressure applications but the 300-pound pressure flange is ok for the high-pressure applications.
Application
Another in application-specific detail need to be taken into account when picking flanges. Some of the aspects here are the fact that the flow rate and viscosity difference between liquid/gas medium being transferred, the recurrent frequency of maintenance and the installation area of the piping system.
INDUSTRIES USING FLANGES
Power industry
Off-Shore Oil Drilling Companies
Petrochemicals
Gas Processing
Specialty Chemicals
Pharmaceuticals
Pharmaceutical Equipment
Power Generation
Chemical Equipment
Sea Water Equipment
Why Metrock for Flanges
Quality Assurance
Quality is our top priority. We adhere to strict quality control measures to ensure that our flanges meet the highest standards of performance and reliability. Our products undergo thorough testing and inspection processes to ensure they conform to industry specifications and customer requirements.
Custom Solutions
In addition to our standard product offerings, we also provide custom flange solutions to meet your unique specifications and requirements. Our experienced team of engineers and technicians will work closely with you to design and manufacture flanges tailored to your specific application needs.
Export Services
With our global network and logistics expertise, we offer efficient export services to customers worldwide. Whether you need assistance with shipping, documentation, or customs clearance, our dedicated export team will ensure that your orders are delivered on time and in perfect condition.
Export Countries
United Kingdom, Denmark, India, Russia, Japan, Qatar, Norway, Mexico, Ireland, Austria, United States, South Africa, France, Spain, Kuwait, Saudi Arabia, Netherlands, Taiwan, China, Germany, Oman, Bahrain, Poland, Macau, Kenya, United Arab Emirates, Switzerland, Italy, Portugal, Indonesia, Sweden, Peru, Philippines, Canada, Egypt
Domestic Supply
Noida, Vadodara, Baroda, New Delhi, Chennai, Kanpur, Thiruvanapuram, Bhopal, Ludhiana, Indore, Thane, Rajkot, Nagpur, Hyderabad, Jaipur, Jamshedpur, Nashik, Kolkata, Surat, Haryana, Pune, Bengaluru, Faridabad, Navi Mumbai, Chandigarh, Ahmedabad, Vishakhapatnam, Mumbai, Ranchi
Sales Office
Mumbai Branch
Office No.10, 1st Floor, 7 Kikabhai Mansion, Kika Street, Gulalwadi Circle, Girgaon, Mumbai - 400004
Gujarat Branch
G-63,Seven Space Tower,
Opp-Kalapi nagar
Radhanpur road,
Mehsana
Gujarat-384002
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