Buttweld and Fitting

Welcome to Metrock Steel Industies- Your Premier Source for Butt Weld Pipe and Fittings

About Buttweld Pipe and Fitting

In Metrock | buttweld pipe fittings & supplier in mumbai the construction of a butt-weld fitting is done by the means of hot or cold forming and this way is bent and molded to the proper shape or it is pressured. Furthermore, in order to get rid of tension stresses as well as to achieve desired mechanical properties, they undergo a heat treatment.

Almost at the edges finishes of butt welded fittings are to be tapers and bevels shape depend upon the wall thickness of pipes which it is connected to. This means butt-weld fittings may be made of such exotics materials as super duplex, nickel alloy or 6% Moly. The most often, pipe fitting material is the same as the pipe system material it is welded to.

However, butt-weld fittings are ASME B16.9, lightweight corrosion resistance fittings complies with MSS SP43 specs.

– ‘Bifurcations’ are used in rerouting the general direction of a pipeline

– ‘Reducers’ are required to operate reducers to have the appropriate size of the pipe bore as smaller or larger.

– ‘Tees’ or ‘Crosses’ are used to divide the flow in the pipe into several directions with option to increase or reduce the flow amount.

The use of ‘a cap’ is the option to be applied, when it is necessary to shut off the pipeline.

Components for but welded Fittings Starting from its usage and function, cast butt weld fittings is made up of elbow, T, reducer, cap, and lap joint stub end.

GRADES IN Buttweld pipe and fitting

Carbon Steel Buttweld fitting

Carbon Steel ASTM/ASME A234 WPB Buttweld Fittings

Carbon Steel  A420 WPL3  Buttweld Fittings

Carbon Steel  A420 WPL6  Buttweld Fittings

⇒ Carbon Steel  MSS-SP-75 WPHY42  Buttweld Fittings

⇒ Carbon Steel  MSS-SP-75 WPHY46  Buttweld Fittings

⇒ Carbon Steel  MSS-SP-75 WPHY52  Buttweld Fittings

⇒ Carbon Steel  MSS-SP-75 WPHY56  Buttweld Fittings

⇒ Carbon Steel  MSS-SP-75 WPHY60  Buttweld Fittings

⇒ Carbon Steel  MSS-SP-75 WPHY65 Buttweld Fittings

⇒ Carbon Steel  MSS-SP-75 WPHY70  Buttweld Fittings

Alloy Steel Buttweld Fitting

⇒ Alloy Steel ASTM SA234 WP1

⇒ Alloy Steel ASME SA234 WP1

⇒ Alloy Steel WP5 Butweld Fitting

⇒Alloy Steel WP9 Butweld Fitting

⇒Alloy Steel WP5 Butweld FittingWP11

⇒Alloy Steel WP22 Butweld Fitting

⇒Alloy Steel WP91 Butweld Fitting

Duplex and Super Duplex Buttweld Fitting

⇒ Duplex Steel ASTM A/ASEM SA 815 UNS S32205 Buttweld Fitting

⇒ Super Duplex ASTM A/ASEM SA 815 UNS S32760 Buttweld Fitting

⇒ Super Duplex ASTM A/ASEM SA 815 UNS S31803 Buttweld Fitting

Monel Buttweld Fitting

⇒ Monel ASTM/ASME SB366  Buttweld Fitting

⇒ MONEL 400 Buttweld Fitting

⇒ MONEL K500 Buttweld Fitting

Inconel Buttweld Fitting

⇒ Inconel  ASTM/ASME SP366 ALLOY 600 Buttweld Fitting

⇒ Inconel Alloy 601 Buttweld Fitting

⇒ Inconel Alloy 625 Buttweld Fitting

⇒ Inconel Alloy 718 Buttweld Fitting

⇒ Inconel Alloy 725 Buttweld Fitting

Hastelloy Buttweld Fitting

⇒Hastelloy ASTM/ASME SB366   Buttweld Fitting

⇒ Hastelloy B2  Buttweld Fitting

⇒ Hastelloy C276  Buttweld Fitting 

⇒ Hastelloy C22  Buttweld Fitting 

Nickel Buttweld Fitting

⇒ ASTM/ASME Nickel  SB366 UNS 2200 Buttweld Fitting 

⇒ Nickel  UNS 2201 Buttweld Fitting 

Our Buttweld Products​

In Metrock | Buttweld pipe fittings & supplier in mumbai we offer a diverse range of pipe fittings to suit every application and specification. From standard fittings to customized solutions, we have the expertise to meet your unique requirements. Our products are available in a variety of materials, sizes, and configurations to accommodate different piping systems and operating conditions.

Manufacturing Unit

products

Butt Weld Fittings
Socket Weld Fittings
Elbow
Tee
Reducer
Bend
Cap
Coupling
Nipple
Spiral Wound Gasket
Stub End

Types of Butt weld fittings

The branch tee (equal tee, reducing tee, etc.) creates a 90-degree branch as well as a straight pipe that will link other devices to join the pipeline system together. The butt-weld tee is highly applicable for industrial pipelines in petroleum, aerospace, pharmacy, chemical industry, metalwork, electric power, military industry, engineering support, and so on.

The shape is common but the 90-degree side branch is smaller than the diameter of the straight line pipe. This means if the size of a pipe or fitting is smaller. A branch diameter is smaller than a main diameter. Generally, a reducing tee is referred to NPS Diameters.

Equal tee: The three legs of the tee have a constant diameter. Similarly known as a regular tee.

The butt-weld reducer is the component used in the pipelines to downsize the big one to a cheeky little thing from a bigger size to a smaller one in accordance with inner diameter. The reduction length here is equivalent to the average of the smaller and larger pipe diameter lengths. In this case, the reducer could be utilized as a diffuser or a nozzle. The reducer aids in fitting the set of piping systems of different sizes or hydraulic flow pipe. It has two types: Concentric and Eccentric tire Reducer.

This adapter is formed by symmetrical and conical components that are either reducing or enlarging the diameter equally about the centerline. For instance, at the part where a 1” pipe changes to ¾”, the top and bottom portions of the pipe do not remain level. It is almost used in diameter change case of one line or multi-lines.

A circular ring shaped fitting, which is not symmetrical about the centre line, and has a tapered profile in order to either reduce or increase the diameter of the pipe. This is for those systems where the size of the pipe is reducing from one size to smaller diameter or large size.

Butt-weld Pipe End Caps are regularly welded to the pipe end or mount on the outer thread of the pipe fittings to close the welds on the pipe. To seal the pipeline as a result just like a pipe stopper will.

A coupling is a device that is used in jointing two shafts at their ends and is used to transmit power. A couplings function is to firmly connect two rotating equipment, at the same time allowing for some degree of misalignment or relative movement or both. Another example of a coupling is a mechanical device which provides the function of uniting the ends of two adjacent parts or stuffs. Couplings are differentiated into two modes of operation.

Full Coupling: Combine the two pipe caps or attach a nipple pipe to the nipple.

Half Coupling: Two the opposite ends will together be welded directly to the inlet pipe.

The nipple is a small length of pipe that consists of threads, both at its ends, for attaching other pieces together. The nipple’s length mostly becomes shadowed by the length which has threads attached. Alternatively, it could be hexagonal in the middle, from where a wrench could grasp, (hex nipple), or it could be directly connected from a piece of pipe.

Lap joint stub end are fittings that replace welded flange supports in instances when the deflection of a rotating backup flange is necessary. 

SS Buttweld Pipe Fittings applications industries

Power industry

Off-Shore Oil Drilling Companies

Petrochemicals

Gas Processing

Specialty Chemicals

Pharmaceuticals

Pharmaceutical Equipment

Power Generation

Chemical Equipment

Sea Water Equipment

Advantages of using butt-weld pipe fitting

However, butt welding pipe joints are strong and used in industries that require construction or infrastructural projects. The very impression is that it is so reliable that it can survive hard weather conditions, heavy loads, and exhaustive use. Butt-weld pipe fittings features a welded joint less design which reduces potential leakage caused by corroded or weak joints, which is the strongest attribute of butt-weld pipe fittings. On the top of that, they are easy to use and set up and they save the workers’ time that is such an extraordinary feature. What is more, their cost-effectiveness enables choice in containment to be preferable compared to other piping materials.

These give rise to so many advantages considering the unverified pipe side surface. In fact, butt weld fitting, unlike some seamless or welded connections, is typically fabricated from seamless or welded pipes. This means that the inner wall thickness will remain uniform for all these pipes. On the inside the pipes are now round and smooth due to the old irregular surfaces. The edges of the elbows and the tees would lose their ability to concentrate sediments and other material as they are rounded. It leads to improve the efficiency of system because it takes less time for operations staff to detect and clear the blocked section.

I also want to emphasize the fact that weld fittings are a preferable way for this construction and infrastructure field to solve their problem. Pipe couplings come with multiple sizes, types, materials and standards that enable you to construct different possible connection combinations for many diverse usage cases. Also, Welding joints are stronger than many other methods of connection of equal application criticality, so safer choices are available. The longevity of these valves is more than double their competitors’ which are living no more than several years longer. Usually, these types of equipment maybe the cheapest appliances for cutting down the project cost, level of safety and years of service.

And welding the pipe fittings with heel welds has so many advantages that compete well with other solutions, including adaptability and longevity and low maintenance. Creating strong beads and easy to lift the whole mass of the project became robot’s new duty. To do so, robots may perform what previously looked like smooth seams. Also, apart from low maintenance, tight sealing of the components is one of the advantages of them. This is an advantage because this property produces less leakage in comparison with other types of fittings. Among other things, the additional advantage of butt weld pipes fittings is that this type of solution is a perfect option for the projects which have to combine a grade above average and stay as long-lasting as possible.

Although butt-weld fittings are a more expensive option as compared to some others at the very start, they actually reveal positive ROI as time goes by. Along with their long service life, low-maintenance, and enhanced the effectiveness of system to prevent leakage and sudden failure, can be helpful in cutting down running costs and preventing the unanticipated downtime. In addition, reusability and flexibility can bring down the amount of wasted material and cost which is required during installation and modification.

Choosing the Right Butt Weld Fittings

Compatibility of the butt-weld fitting’s material with that of the pipeline’s material is essential to prevent corrosion and leaks. For instance, the type of fitting you need to be using will largely depend on the corrosive nature of the fluid in the pipeline. You will thus need to come up with a fitting made from the appropriate material such as stainless steel in this case. Also, suppose you make use of a high-temperature fluid; you are going to need a fitting which can withstand heat like carbon steel.

The pressure class of the buttweld fitting should match the pressure which the pipeline is running. Fittings not intended for the pipeline’s pressure rating may burst and lead to leaks or some other issues. Hence, selecting the valves with proper pressure rating for your pipeline system is the most important aspect.

However, you need to bear in mind that butt-weld fittings arise in various sizes and shapes, and match the size of the pipe they are connecting is vital. Uneven matches may result to leaks or other problems that can affect efficiency and safety of the pipeline. Additionally, different shaped fittings that function as elbows or tees come in handy when changing the pipeline’s direction or pipe size, which is one of the key factors in designing the pipeline system to function optimally.

In the buying process, the cost of the butt-weld fittings is one of the most important thing that should be considered. Although higher-standard fittings may be more expensive than low-standard ones, they may bring savings due to no leaks and other issues which might be very costly to fix. Thus, the main goal is to balance cost and quality at the same time when specifying the pipes for your system.

Why Metrock for Buttweld

Quality Assurance

Quality is our top priority. We adhere to strict quality control measures to ensure that our flanges meet the highest standards of performance and reliability. Our products undergo thorough testing and inspection processes to ensure they conform to industry specifications and customer requirements.

Custom Solutions

In addition to our standard product offerings, we also provide custom flange solutions to meet your unique specifications and requirements. Our experienced team of engineers and technicians will work closely with you to design and manufacture flanges tailored to your specific application needs.

Export Services

With our global network and logistics expertise, we offer efficient export services to customers worldwide. Whether you need assistance with shipping, documentation, or customs clearance, our dedicated export team will ensure that your orders are delivered on time and in perfect condition.

Export Countries

United Kingdom, Denmark, India, Russia, Japan, Qatar, Norway, Mexico, Ireland, Austria, United States, South Africa, France, Spain, Kuwait, Saudi Arabia, Netherlands, Taiwan, China, Germany, Oman, Bahrain, Poland, Macau, Kenya, United Arab Emirates, Switzerland, Italy, Portugal, Indonesia, Sweden, Peru, Philippines, Canada, Egypt

Domestic Supply

Noida, Vadodara, Baroda, New Delhi, Chennai, Kanpur, Thiruvanapuram, Bhopal, Ludhiana, Indore, Thane, Rajkot, Nagpur, Hyderabad, Jaipur, Jamshedpur, Nashik, Kolkata, Surat, Haryana, Pune, Bengaluru, Faridabad, Navi Mumbai, Chandigarh, Ahmedabad, Vishakhapatnam, Mumbai, Ranchi

Sales Office

Mumbai Branch
Office No.10, 1st Floor, 7 Kikabhai Mansion, Kika Street, Gulalwadi Circle, Girgaon, Mumbai - 400004

Gujarat Branch
G-63,Seven Space Tower, Opp-Kalapi nagar Radhanpur road, Mehsana Gujarat-384002

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